Solar Sheath
Nested nanotube multi-process integration to capture unabsorbed energy within the solar cell footprint.
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About:   Concept  |  Prototype Phases

Phase 1:   Experiment Data  |  Materials  |  Construction
Phase 1 Images
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Phase 2:   In Progress
 
Phase 3:   TBA

Patent application in process
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Concept

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How can electromagnetic radiation not successfully caught by a solar cell and radiation converted into thermal energy be useful to a solar cell? My concept in early development, known as the Solar Sheath, is to introduce a means of thermal energy transfer from a metallic material using round nanotubes made from a thermally conductive conduit such as polyphenylene sulfide through which the interior carries a flowing medium. The medium could be helium, sulfur hexafluoride or a liquid such as water used to carry the thermal energy from the metallic material sandwiched between two nanotubes.

Data collected from the Phase 1 study indicate that being able to remove thermal energy from the solar cell actually improves the electrical output of the solar cell.
The second part of the Solar Sheath, to address radiation that passes through the solar cell material unabsorbed, involves having the same nanotubes spiral wound with a conductor such as copper (metallic material) to absorb a portion of that free-flowing radiation which would be transformed into additional electricity as that radiation interacts with it.
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Placement of the nanotubes within the solar cell replaces the traditional negative collector plates positioned on top of the solar cell after an arched collector strip is added to the nanotubes.


Solar Sheath Applications

In terms of using a series of Solar Sheath solar cells gathering kinetic energy as a byproduct of the radiation gathering process of the metallic material, collectively they could perform the task of elevating the temperature of a water reservoir by circulating the gas or liquid contained in the nanotubes through a coil immersed in or surrounding the water reservoir. In application this means that the same square footage consumed by the collection of solar cells to generate electricity can also be used to generate heat for water. On a large scale it may be possible to maximize the electrical output of Solar Sheath solar cells by focusing a maximum amount of electromagnetic radiation upon them through the use of optical lenses or reflectors wherein the cells would approach their maximum operating temperature, and the resultant kinetic energy absorbed by the Solar Sheath technology may be great enough to power a turbine to generate additional electricity from the elevated temperature of the gas or liquid medium travelling through the nanotubes.

As previously indicated, additional electrical potential may be harnessed from the metallic winding around the nanotubes as those windings interact with radiation bombardment that the solar cell is unable to convert to electricity. The use of nano technology as previously described may allow the solar cell to capitalize on multiple methods of capturing and using energy in the same footprint as common solar cells that are seen today. As land becomes increasingly scarce, the capability of solar cells to perform multiple roles, with greater efficiency, will become more important. The possible application of the Solar Sheath does not necessarily need to be confined to the boundaries of Earth’s surface. With exorbitant costs involved with the maintenance of the International Space Station (ISS), and space flight in general, the multi-purpose nature of the Solar Sheath could be an alternative to traditional solar, thermal and other energy capturing systems.
 

 
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Photo: Courtesy UAT Digital Daze

On Exhibit at Science Center
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Photo: Courtesy UAT

Innovator with Project
Academic Journal


Academic publication regarding the Solar Sheath
Publication
Photo: Courtesy Geek411

Solar Sheath & Quantum Tech
Prototype Phases

The progression of the Solar Sheath to a first-generation prototype involves three phases as described below.

Phase 1 [completed]
Preliminary identification and testing a thermally conductive material capable of transferring thermal energy from a metallic material. In a simple scenario a solar cell (which the nanotube assemblies would reside) is used. PPS (polyphenylene sulfide) has been identified and tested as being capable of fulfilling this role. See "Experiment Data", "Materials", and "Construction" under Phase 1 at the top of the page.

Phase 2
Fabrication of nested nanotube structures that will allow the inner nanotube to act as a conduit for a flowing medium such as gas or fluid, that casing wound by conductive wire or conductive structures; the outer casing envelopes the inner nanotube, wire or conductive structures and itself is partially coated with a collector.

Phase 3
Joining the nanotube fabrication to the surface of a solar cell, replacing the traditional collector grid.
Phase 1: Experiment Data

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Photos: 1000 Watt Flood Test
In order to determine the thermal conduction properties of the PPS (polyphenylene sulfide) material in a setting where it is used in conjunction with a solar cell to be ultimately used as the thermal conduit for the metallic material sheathed in the nanotubes, a prototype (Phase 1) was constructed to measure the thermal transfer ratios from the solar cell, to the PPS material and finally to a closed fluid circulatory system with a heat dissipating reservoir. As a control set, an isolated solar cell and PPS material base along with an isolated reservoir were also setup so thermal properties could be compared.

Legend:
M1 - Thermometer #1 measuring thermal activity (Fahrenheit) of isolated fluid reservoir #1.
M2 - Thermometer #2 measuring thermal activity (Fahrenheit) of isolated PPS material.
M3 - Thermometer #3 measuring surface thermal activity (Fahrenheit) of isolated solar cell.
D1 - Digital Multimeter measuring volts generated by isolated solar cell.
M4 - Thermometer #4 measuring thermal activity (Fahrenheit) of heat dissipating fluid reservoir #2 circulating fluid through PPS material.
M5 - Thermometer #5 measuring thermal activity (Fahrenheit) of PPS material with circulating fluid.
M6 - Thermometer #6 measuring surface thermal activity (Fahrenheit) of solar cell mounted on PPS material with circulating fluid.
D2 - Digital Multimeter measuring volts generated by solar cell mounted on PPS material with circulating fluid.

After the 1000 Watt halogen light system (Utilitech Model# WL500RDPT-L) was put in place and operational indoors for 45 minutes, approximately six inches from the solar cells, periodic measurements were recorded at 15 minute intervals as shown in the chart below.

Control: Isolated, Non-Circulatory System
Test: Interconnected, Circulatory System
M1
M2
M3
D1
M4
M5
M6
D2
79.6
113.4
142.6
.453V
83.7
96.4
124.7
.502V
- Building Air Conditioner Active During This Interval -
79.9
113.2
139
.452V
84.5
95.2
121.6
.501V
80.8
113.9
141.4
.457V
86.1
97.7
124
.501V
80.7
116.5
143.5
.451V
87.8
98.9
125.1
.499V
- Building Air Conditioner Active During This Interval -
81.4
117.5
142.4
.451V
88.9
99.3
123.6
.499V
81.5
117.6
142.1
.451V
88.5
98.7
125.2
.498V
82.5
118.2
143.5
.450V
89.8
100.3
126.5
.496V
83
119.5
144.3
.448V
90.9
101.7
127.2
.495V
- Building Air Conditioner Active During This Interval -
82.2
117.6
141.5
.451V
89.4
99.6
124
.498V
83.3
118.7
143.6
.449V
90.5
101
126.8
.495V
84.1
119.1
144.9
.448V
91.7
101.2
127.3
.494V
- Building Air Conditioner Active During This Interval -
83.7
118.2
142.9
.450V
90.2
100.6
124
.496V
84.2
118.3
143.1
.449V
91.5
101.9
126.5
.494V
84.6
119.7
144.3
.447V
91.5
102.5
127
.493V
- Building Air Conditioner Active During This Interval -
84
118.5
143.6
.450V
91.1
101
124.5
.496V
84.3
118.8
145
.449V
91.2
102
127.4
.494V
85.5
119.6
145.6
.447V
92.6
102.9
128
.493V
Mean values via
82.66
117.54
143.13
.450V
89.4
100.05
125.49
.496V


In the circulating system, it can be seen that approximately 17 degrees Fahrenheit (M3 - M6) of thermal difference from the solar cell to the PPS material (the difference between M2 and M5 also demonstrate this common attribute, where M2 and M5 are the thermal measurements within the PPS material itself). The isolated fluid reservoir (M1) over the course of the measurement period rose approximately six degrees Fahrenheit whereas the closed system circulating fluid heat dissipating reservoir (M4) rose approximately eight degrees Fahrenheit. This indicates that M4 was not able to dissipate approximately two degrees Fahrenheit of thermal capacity introduced to it in order to remain at "ambient" temperature (M1) over the course of the measuring period lasting four and one-quarter hours. However, through M1 - M4 it can be observed that M4 was approximately seven degrees Fahrenheit warmer than the isolated, non-circulating reservoir M1.

Side Note: Based on M6 and D2 in the circulating system and M3 and D1 in the isolated system, it is interesting to observe that for each degree Fahrenheit increase, a voltage loss of approximately .001V occurs at the solar cell.
Phase 1: Material Sheet

Arctic Silver Thermal Adhesive (ASTA-7G) - www.arcticsilver.com
Arctic Silver Polysynthetic Silver Thermal Compound - www.arcticsilver.com
9-PIN Male D-Sub Connectors - www.frys.com
9-PIN Female D-Sub Connectors - www.frys.com
SPST Rocker Switch 10A @ 125VAC - www.radioshack.com
Fully Insulated Crimp-On Quick Disconnects Female 1/4" - www.radioshack.com
Insulated Butt Connectors 22-18 gauge - www.radioshack.com
DC Fan Wire 18" M-F 3P - www.pactech-inc.com
Quick Connect Straight Valve 1/4OD(1/8CTS) x 1/4MIP - www.lowes.com
Clear Vinyl Tubing 1/4" x .170" (SVEB20) - www.lowes.com
Flat Phillips - Brass - 6 x 3/4 / M3.5 x 19.0 - www.lowes.com
Aquarium Sealant - www.lowes.com
Clear Home Project Silicon Sealant - www.lowes.com
Spiral Cut Guide Kit 565 - www.lowes.com
Dremel High Speed Cutter 115 - www.lowes.com
Copper Strip .020" / .50" x 20' - www.basiccopper.com
1/2" Clear Flexible Tubing - www.marinedepot.com
1/2" Plastic Hose Clamp - www.marinedepot.com
1/2" MPT x 1/2" Insert Fitting - www.marinedepot.com
Seltz L20 All Purpose Pump 11Watt 185gph - www.marinedepot.com
1/4" x 12" x 12" PPS Plate - www.curbellplastics.com
1" x 12" x 12" PPS Plate - www.curbellplastics.com
.125" x 12" x 12" Acrylic Sheet Clear - www.usplastic.com
.236" x 12" x 24" Acrylic Sheet Clear - www.usplastic.com
.118" x 5" Diameter Acrylic Circles - www.tapplastics.com
1/2" Acrylic Cubes - www.tapplastics.com
5"OD x 1/8" x 1' Clear Cast Acrylic Tubing - www.tapplastics.com
1/2" x 6' Square Acrylic Bar - www.tapplastics.com
Model 113 Pocket Digital Multimeter - www.elexp.com
WP-27, 4000mA Solar Cells (5 inch x 5 inch) - www.plastecs.com
Coralife Digital Thermometer 232 - shop.bhg.com
Phase 1: Prototype Material Testing Construction
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Soldering of tin wire to solar cell.
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Splicing digital thermostat with a DC power cable.
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Splicing two digital thermostats with 9-pin DIN male and female connectors and wiring for solar cell and digital multimeter.
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Splicing AC cord of the flow pump with a barrel connector and two female blade connectors.
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Labeling of individual wires and bundling together.
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Creating the mount for the solar cell assemblies.
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Creating the base of the two reservoirs.
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Creating the caps of the two reservoirs with a pressure equalizing center hole.
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Creating the mount base plate for all components.
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Creating the instrument face plate and labeling for individual components.
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Forming the drain and sensor holes for the first reservoir.
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Forming the flow inlet, outlet, drain and sensor holes for the second reservoir.
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Cutting 20, 10 inch long guides through the second reservoir, sliding copper strands into them and sealing (from the inside) the strands with silicon sealant.
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Attaching and sealing the inlet, outlet, drain and sensors to the second reservoir.
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Drawing guides on the PPS material for routing out the flow cavity.
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Routing out the flow cavity and sealing the inlet and outlets as well as drilling shafts for sensors.
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Removing a slot from the PPS material for the positive solar cell tin wire (to ensure the solar cell will be flat against the PPS material).
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Adding two acrylic bars to the PPS material for the 9-pin female connector to be mounted between.
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Drilling four holes in the PPS material so they may be joined together with screws.
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Placing aquarium sealant along the perimeter of the flow cavity and then joining the two PPS components together.
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Adding silver-based conduction paste to PPS material with a perimeter comprised of part 1 and part 2 conduction paste. Following that, placing the solar cell on top and allowing to set.
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Soldering solar cell wiring, gluing sensors and wiring into place.
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Placing the base plate to mount components.
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Mounting the instrument plate into place by sliding along the guides.
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Mounting the flow pump.
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Mounting the instruments into prepared areas of the instrument plate.
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Mounting the first reservoir and connecting the sensor.
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Mounting the second reservoir and connecting the sensor.
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Adding 1/2 inch clear tubing between the flow pump inlet and the lower tube connector of the second reservoir.
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Adding 1/2 inch clear tubing between the flow pump outlet and the tube connector of the solar cell assembly and then adding tubing between the remaining solar cell assembly tube connector and the upper tube connector of the second reservoir after the solar cell assemblies have been seated on the solar cell assembly mount.
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Connecting the bundles of wire to each solar cell assembly.
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Adding fluid to the reservoirs and placing the reservoir caps on top of the reservoirs.


©2009. Contact Joe.